PROPER USE AND CARE FOR BOILER GAGE GLASS

Be aware - the improper installation or maintenance of boiler gage glasses or site glasses can result in serious bodily injury due to glass breakage. 

Always wear safety glasses when installing, maintaining or observing your boiler gage glass. 

Protect your gage glass from impact, scratches and any other surface damage or serve temperature changes that can weaken the glass.

To ensure your safety and avoid breakage, please review the following DO'S and DO NOT'S -

 

DO NOT work on any qage until you have carefully read these
 warnings and instructio
ns

DO NOT'S

DO'S

DO NOT reuse any tubular glass, packing or seal.DOinspect the gage glass daily, keep maintenance records, and conduct routine replacements.
DO NOT exceed the glass or gage manufacturer's recommended working pressures or maximum recommended gage glass length.DOinstall protective guards when necessary to protect personnel.
DO NOT bump, impact or scratch the glass.DOprotect the outside of the gage glass from sudden temperature changes, such as drafts, water spray, etc.
DO NOT tighten gland nut and packing beyond gage manufacturer's recommendations.DOremove all deposits fro the seal areas, the gland nuts, glands (where used) and use new packing before installing a tubular gage glass.
DO NOT operate gages unless gage valve sets are equipped with drain vent safety ball check.DO examine gage glass for damage and seals for hard deposits and tears.
DO NOT attempt to clean glass while the unit is in operation. Cleaning should be done without removing the gage glass.DOverify that the tubular gage glass, gland, nuts packing, etc. are the correct size and type before installing.
DO NOT attempt to inspect the glass, to adjust tie rods, packing nuts, or glands to inspect or tighten fittings without isolating the gage from the pressure vessel and opening the drain vent.DOensure that the system is protected by a safety shut-off valve system (e.g. safety ball check)
DO NOT weld, impact or sandblast in the gage glass are without protecting the glass.MAINTENANCE:Maintenance should only be undertaken by qualified, experienced personnel who are familiar with this equipment and have read and understand the instructions.  
DO NOT have glass-to-metal contact.
DO NOT subject gage glass to bending or twisting stresses.
DO NOT allow the gage glass to contact the bottom of the packing gland.

CLEANING:

Keep gage glass clean using nonabrasive commercial glass cleaners. ever use wire brushes, metal scrapers or harsh abrasives which could scratch the glass.

INSPECTION:

Maintenance personnel should examine the gage glass for scratches, corrosion, chips, surface flaws or nicks on the surfaces or edges which weaken the gage glass.  To examine the glass for these, shine a very bright concentrated light at about a 45 degree angle.  Anything which glistens and catches the fingernail or any star-shaped or crescent shaped mark which glistens is cause for replacement.  Gage glass which appears cloudy or roughened and will not respond to cleaning procedures is cause for replacement.


BOILER TIPS

Our Boiler Parts Department

Don't forget to stop by and visit our boiler parts department. We are the experts when it comes to finding those "hard to find" parts. 

MAILING: PHONE:SHIPPING:
P.C. McKenzie Company
P.O. Box 112638
Pittsburgh, PA 15241
1-877-244-4883
Fax: 412-257-8890
Phone: 412-257-8866
P.C. McKenzie Company
1365 McLaughlin Run Road
Pittsburgh, PA 15241